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Headlight Covers Before and After

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  • Headlight Covers Before and After

    I know there's a lot of slightly different methods on polishing plastic headlight covers, but I thought I'd post a before/after pic of my 97 528i with 157K miles on it. Time to replace my trusty ride, so I thought I'd fix 'er up. The polishing did wonders! I just wish I did it sooner.

    You can see how gacked up and yellow they are after 157,000 miles of bugs, sandblasting, and oxidation. I had no fear about wetsanding because I figured I didn't have much to lose!

    After checking different methods on this, here's the "recipe" I ended up going with (partially determined by what they had at my local auto parts store).

    I started by cleaning them with a mild soapy solution. (2 minutes per side).

    I then masked off the edges to protect the paint. (2 minutes per side).

    Then, I wet sanded, using a spray bottle of water with 600 grain paper, using an orbital motion. I saw after the fact some have recommended side to side motion, but orbital seemed to work for me. Left side, I probably under-did with the 600, but second one I spent about 15 minutes on.

    Followed up with 1000 grain, spending about 15 minutes per side. For both wet sandings, I didn't use a lot of pressure; just a lot of repetitive motion.

    At this point, the middle pic shows how hazy it is after the sanding.

    I then used Meguiar's Scratch-X with a clean terry towel and probably spent about 25 minutes per side. I rubbed the snot out of it with the Scratch-X.

    At that point, it was looking pretty good but certainly not finished. I followed up with Meguiar's Plast-X, and spent probably about 10 minutes per side applying that.

    All tallied, you could probably do a good job in about 2 1/2 hours. Of course, your results may vary, check to make sure this procedure won't damage your headlight cover, etc., etc., but voila! I was very happy with the end result, and hopefully the pics speak for themselves. Sorry I didn't take them all from the same angle, but you get the idea.

    Have fun!
    Attached Files
    Last edited by tomco; Jun 17, 2006, 06:19 PM.

  • #2
    Not too shabby...

    If you ever have to do anything again, be sure to order some finer grit papers as well. Meguiars makes up to 3000 grit, so a lot less ScratchX time.
    2017 Subaru WRX Premium - WR Blue

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    • #3
      Wow what a big difference! Good job.
      -Dennis/FromThisSoil

      If anyone is in need of a company logo or flier design, don't hesitate to ask for help.
      I can accommodate any budget.
      To see a few samples of my work just PM me.

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      • #4
        definately a quick and easy way to improve a car's appearance.

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