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Headlight polishing obstacle - looking for a workaround

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  • Headlight polishing obstacle - looking for a workaround

    Full circle of irony. This past Friday I picked up a Harbor Freight Chicago drill to use for polishing headlights for a great price. Looking to break even, I sold my old Allied corded construction drill (top mounted handle and super heavy) and an old Coleman 18v cordless drill.

    The man who answered my ad 2 days later is a retired Marine with some really awesome looking vehicles that he takes to car shows. Both his truck and Corvette have custom paint jobs depicting the American flag, a bald eagle, and several USMC motifs.

    When he asked why I was selling the drills, I told him that the construction drill was too heavy and unwieldy for polishing headlights, and the 18v drill didn't have enough power to do the job. At this point, he perked up and asked me how much I charged to polish headlights. His headlights on his truck, which he brought with him, were starting to get cloudy.

    As I looked at his truck, an immediate problem presented itself. The grill and headlights are behind a rock guard grill like the kind pictured below



    Without removing the grill, how can I get to the headlights? At 1.5", the shaft on the buffer tool that came with the Megs headlight restoration kit is too short (there's 6 inches separating the grill from the headlights). I thought about using some sort of extension tool, but the shaft on the buffer tool is cylindrical and smooth and probably wouldn't grip in an extension shaft.

    Hand polishing would be difficult because I would still have to cram my hand behind the grill, and I don't know if I could apply enough pressure to do an adequate job.

  • #2
    Re: Headlight polishing obstacle - looking for a workaround

    Take off the headlight guard and when you finish polishing the headlight, replace the guard.

    Comment


    • #3
      Re: Headlight polishing obstacle - looking for a workaround

      Originally posted by Kornercarver View Post
      Take off the headlight guard and when you finish polishing the headlight, replace the guard.
      Originally posted by ClearlyCoated View Post
      Without removing the grill, how can I get to the headlights?
      The gentleman does not want to remove the guard because it was a custom install, and I do not have the tools nor expertise to safely remove the guard without risking scratching or damaging the chrome. The additional time and effort it would take to remove the guard would raise the cost of the headlight polishing beyond a reasonable rate.

      Comment


      • #4
        Re: Headlight polishing obstacle - looking for a workaround

        Originally posted by ClearlyCoated View Post
        The gentleman does not want to remove the guard because it was a custom install, and I do not have the tools nor expertise to safely remove the guard without risking scratching or damaging the chrome. The additional time and effort it would take to remove the guard would raise the cost of the headlight polishing beyond a reasonable rate.
        I would explain it to him this way. If you want your headlights done then you will have to bring me the truck without the bushguard. Simple as that. Sometimes you just gotta do what you have to do to get the job done. I've installed bushguards like this one. Not a hard job to remove and reinstall. Some even allow the top to be unbolted and the guard will swing down to allow access to the lights.
        Professional Automotive Reconditioning Services
        "You scuff it-I buff it!"

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        • #5
          Re: Headlight polishing obstacle - looking for a workaround

          Just to clearify my above post. (seemed a little harsh when I re-read it-I tend to do that on the net). I meant that you should respectivly show your customer what the problem is and if he still wants the lights done(correctly) that the only apperent solution would to be to have the guard removed to gain access.
          Professional Automotive Reconditioning Services
          "You scuff it-I buff it!"

          Comment


          • #6
            Re: Headlight polishing obstacle - looking for a workaround

            What about a mothers mini powerball. They come with a 12" entension. I haven't polyshed any headlights behind grille gaurds but the extension especially comes in handy when polishing the inner hoop of chrome rims.
            You should look into some powerball kits.
            Daily - 09 Chevrolet Colorado - Techno gray metallic
            baby - 92 Chevrolet Caprice Classic - aged, yellowed, white.

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            • #7
              Re: Headlight polishing obstacle - looking for a workaround

              Any possible chance of taking the headlight out from the top?

              Comment


              • #8
                Re: Headlight polishing obstacle - looking for a workaround



                What year and model is this truck?

                Comment


                • #9
                  Re: Headlight polishing obstacle - looking for a workaround

                  Is there such thing as a drill extension rod? That could work, but make it hard to apply proper pressure.

                  I once put swirls in my paint just to see what it looked like.

                  I don't always detail cars, but when I do, I prefer Meguiar's.
                  Remove swirls my friends.

                  Comment


                  • #10
                    Re: Headlight polishing obstacle - looking for a workaround

                    I think your best option is: The mothers powerball.
                    quality creates its own demand

                    Comment


                    • #11
                      Re: Headlight polishing obstacle - looking for a workaround

                      Forgive me if this is a statement of the obvious, but if you use a drill and an extension be very careful and perhaps wrap the extension in tape as the rotating extension could easily tear up that chrome headlight cage. Even wrapping may not eliminate that possibility.

                      "fishing for swirls in a sea of black"
                      ~~~~~~~~~~~~~~~~~~~~~~
                      David

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                      • #12
                        Re: Headlight polishing obstacle - looking for a workaround

                        Everything everyone else said:

                        Drill with an extension is the best option.
                        Tape the extension so it doesn't mar the chrome.

                        Also. Most of these grills are held on by 4 bolts. They are designed to pivot/hinge on two bolts when one is removed from each side. That way the grill can be lowered out of the way without completely removing it.
                        Life isn't about 'weathering the storm', it's about learning to dance in the rain.

                        Comment


                        • #13
                          Re: Headlight polishing obstacle - looking for a workaround

                          OH, and they are reaaaaalllllllllly heavy so be careful. Don't loosen the rear (hinge) bolts unless you have too, even then only loosen them a little so the guard has to be moved physically and does not free fall.
                          Life isn't about 'weathering the storm', it's about learning to dance in the rain.

                          Comment


                          • #14
                            Re: Headlight polishing obstacle - looking for a workaround

                            Thanks to everyone for their input. Removing the guard is not an option for the owner. He shows the truck and does not want to risk damage to the chrome. So yes, he will live with lightly clouded headlights if it means having to remove the guard to clean them, and the cost would more than double even if he did approve removal of the guard.

                            Comment

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